Chandler Municipal Airport
Aircraft Accident/Incident Report

Chandler, Arizona 85249
Wednesday, May 26, 2010 8:15 MST

NTSB Narrative Summary Released at Completion of Accident

The certificated flight instructor (CFI) and private pilot were performing touch-and-go practice takeoff and landings. When the airplane was turning to the crosswind leg of the traffic pattern they began to see smoke in the cockpit, which was likely coming through the defroster vents. With the airplane about 1,600 feet mean sea level, the CFI assumed authority of the controls and declared an emergency to the tower air traffic controller. Within several seconds the smoke became thick in the cabin, and the CFI banked the airplane right with the intent of landing on the closet runway. The smoke in the cockpit became so thick that the CFI lost visual reference outside. He flared the airplane and it touched down hard. After the airplane came to a stop, the CFI and the private pilot exited. A review of the airplane maintenance logbooks revealed that the last annual inspection was completed 2 days prior to the accident. According to the records, the airplane had accrued approximately 4 additional flight hours since that inspection. An examination of the firewall revealed that its left side had a white coloration which turned to a black soot color on the right side, consistent with the fire originating on the left side of the engine. The fuel line leading from the engine driven fuel pump to the carburetor was found disconnected at the fuel pump. There was no visible impact damage to the “B” nut on the line or to the fitting on the fuel pump, indicating the line was not connected at the time of impact. Based on this evidence, it is likely that the “B” nut on the line was not properly tightened, which allowed it to back off due to normal engine vibration, resulting in the line disconnecting during the flight. Pressurized fuel from the fuel pump then sprayed onto the left side of the exhaust system and ignited. The engine manufacturer recommended that the fuel line “B” nut torque should be 35 in-lbs.

NTSB Probable Cause Narrative

Failure of the maintenance personnel to ensure adequate torque of a fuel line fitting, which resulted in an in-flight fire.

Event Information

Type of Event Accident
Event Date 5/26/2010
Event Day of the Week Wednesday
Time of Event 815
Event Time Zone Mountain Standard Time
Event City Chandler
Event State ARIZONA
Event Country --
Zipcode of the event site 85249
Event Date Year 2010
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 331619n
Event Location Longitude 1114817w
Event Location Airport Chandler Municipal Airport
Event Location Nearest Airport ID CHD
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 1243
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 847 Mountain Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID CHD
Elevation of weather observation facility 1243
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation MST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 40
Air Temperature at event time (in degrees celsius) 23
Dew Point at event time (in degress fahrenheit) -1
Wind Direction (degrees magnetic) --
Variable Wind Indicator Variable
Wind Speed (knots) --
Wind Velocity Indicator Light and Variable
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.89
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious 1
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 27989
NTSB Notification Source FAA Regl Ops Ctr
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Feb 4 2011 3:44PM
User who most recently changed record coos
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N4122T
NTSB Number WPR10FA264
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire In-flight
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-28-161
Aircraft Series Identifier --
Aircraft Serial Number 2842013
Certified Max Gross Weight 2440
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection May 24 2010 12:00AM
Airframe hours since last inspection 5
Airframe Hours 8823
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name CHANDLER AIR SERVICE INC
Aircraft Owner Street Address 1675 E RYAN RD
Aircraft Owner City CHANDLER
Aircraft Owner State AZ
Aircraft Owner Country USA
Aircraft Owner Zipcode 85249-1731
Operator is an individual? No
Operator Name CHANDLER AIR SERVICE INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 1675 E RYAN RD
Operator City CHANDLER
Operator State AZ
Operator Country USA
Operator Zip code 85249-1731
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code CHD
Departure City Chandler
Departure State AZ
Departure Country USA
Departure Time 745
Departure Time Zone MST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code CHD
Destination City Chandler
Destination State AZ
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Feb 4 2011 3:44PM
User who most recently changed record coos
Since inspection or accident Last Inspection
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --