Minneapolis - St. Paul Interna Airport
Aircraft Accident/Incident Report

Minneapolis, Minnesota 55450
Monday, June 14, 2010 19:45 CST

NTSB Narrative Summary Released at Completion of Accident

On June 4, 2010, a Delta Air Lines Boeing DC9-51, N671MC, had a case-uncontained, nacelle-contained 1st stage fan blade separation in the No. 1 (left) engine, A Pratt & Whitney (P&W) JT8D-17 turbofan, during a ground run for maintenance at the Minneapolis-St. Paul International Airport. Delta Air Lines maintenance personnel were conducting a trim run on the No. 2 (right) engine. After they had checked the No. 2 engine's power, they advanced the No. 1 engine's throttle to check its power when at about 1.7 EPR [engine pressure ratio], they heard a boom and felt a vibration. They shut down the engines and upon exiting the airplane, noticed the No. 1 engine's fan blades were damaged. One 1st stage fan blade was completely missing from the front compressor front hub's blade slot. Several pieces of the missing 1st stage fan blade were recovered from the engine's fan duct. The metallurgical examination of the fan blade pieces revealed a fatigue fracture on the blade's suction-side blade root bedding flank. In addition, there were fatigue fractures on the fractured fan blade's suction-side midspan shroud from the upper and lower surfaces of the shroud. A dimensional inspection of the fractured fan blade's leading edge revealed the radius was 0.035 inch in comparison to the required 0.009 inch. According to P&W, the leading edges of the 1st stage fan blades erode during normal operation. However, P&W also advised that the amount of wear observed on the separated blade would be associated with approximately 11,000 flight cycles rather than the engine's 2,685 flight cycles since the last overhaul, during which the 1st stage fan blades were overhauled. According to P&W, a worn and blunt leading edge can cause a flutter mode that can lead to increased stresses in the fan blade and cause fatigue fractures in the root and airfoil. The erosion of the fan blade leading edge was likely the result of faulty restoration of the leading edge profile or failure to restore the leading edge in a timely manner.

NTSB Probable Cause Narrative

The failure of the facility that overhauled the 1st stage fan blade to properly restore the leading edge, which caused a flutter mode resulting in a fatigue crack and fracture of the fan blade.

Event Information

Type of Event Incident
Event Date 6/14/2010
Event Day of the Week Monday
Time of Event 1945
Event Time Zone Central Standard Time
Event City Minneapolis
Event State MINNESOTA
Event Country --
Zipcode of the event site 55450
Event Date Year 2010
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 440514N
Event Location Longitude 0931354W
Event Location Airport Minneapolis - St. Paul Interna
Event Location Nearest Airport ID KMSP
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 0
Degrees magnetic from airport --
Airport Elevation 842
Weather Briefing Completeness --
Investigator's weather source Unknown
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) --
Air Temperature at event time (in degrees celsius) --
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator --
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury --
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 31837
NTSB Notification Source Delta Flight Safety Office
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Sep 17 2013 1:48PM
User who most recently changed record hooj
Basic weather conditions Unknown
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N671MC
NTSB Number ENG10IA037
Missing Aircraft Indicator --
Federal Aviation Reg. Part Unknown
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name DOUGLAS
Aircraft Model DC9
Aircraft Series Identifier 51
Aircraft Serial Number 47660
Certified Max Gross Weight 122000
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats 4
Passenger Seats 125
Total number of seats on the aircraft 131
Number of Engines 2
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours 69397
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name Delta Air Lines
Aircraft Owner Street Address --
Aircraft Owner City Atlanta
Aircraft Owner State GA
Aircraft Owner Country USA
Aircraft Owner Zipcode --
Operator is an individual? No
Operator Name Delta Air Lines
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City Atlanta
Operator State GA
Operator Country USA
Operator Zip code --
Operator Code D02M
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board --
Departure Point Same as Event Yes
Departure Airport Code KMSP
Departure City Minneapolis
Departure State MN
Departure Country USA
Departure Time --
Departure Time Zone CST
Destination Same as Local Flt crash at destination city
Destination Airport Code KMSP
Destination City Minneapolis
Destination State MN
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Sep 17 2013 1:40PM
User who most recently changed record hooj
Since inspection or accident --
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --