Lagrange-Callaway Airport
Aircraft Accident/Incident Report

Lagrange, Georgia 30240
Sunday, July 11, 2010 9:15 EDT

NTSB Narrative Summary Released at Completion of Accident

The airplane had just been fueled by the lineman at the fixed-base operator (FBO), who secured the fuel caps after the service. During the climb after takeoff, the right-wing fuel cap came off of the wing, remaining attached only by the chain. An estimated 11 gallons of fuel was siphoned from the wing before the pilot returned to the airport and taxied back to the FBO. The pilot secured the cap and conducted a visual inspection of the right wing, before attempting to start the engine again. The right engine backfired, followed by a loud bang and whoosh sound; flames then rose from the right wing. A postaccident examination of the right wing revealed that the internal blast was a result of the backfire igniting fuel vapors that remained after the siphoning. The blast caused the upper wing skin to expand and separate from the retaining rivets. A soot trail originated at the exhaust pipes and traveled in an aft direction to the trailing edge of the wing. Examination of the fuel cap revealed that the outer o-ring was dry and cracked, a washer was missing, the cap leaked under pressure, and that the force required to secure the cap exceeded the manufacturer’s specification. The airplane’s maintenance records did not indicate the last time the fuel cap was overhauled. Fuel cap maintenance is permissible by a Federal Aviation Administration (FAA) certified airframe mechanic or by an FAA-approved overhaul facility. While the cap’s manufacturer has standards on the required forces to secure the fuel cap lock tab and a leak testing process, the airplane’s maintenance manual does not mention either. As a result of separate investigations, the airplane’s manufacturer has included in applicable airplanes’ maintenance manuals the following verbiage: “Note: Inspect the fuel filler cap outer o-ring for flexibility, splits cracks or distortion. If the o-ring is damaged in any way replace or overhaul the fuel cap.”

NTSB Probable Cause Narrative

The pilot not allowing sufficient time for fuel spill vapors to dissipate before starting the engine. Contributing to the accident was the inadequate maintenance of the fuel cap.

Event Information

Type of Event Accident
Event Date 7/11/2010
Event Day of the Week Sunday
Time of Event 915
Event Time Zone Eastern Daylight Time
Event City LaGrange
Event State GEORGIA
Event Country --
Zipcode of the event site 30240
Event Date Year 2010
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 330031N
Event Location Longitude 0850421W
Event Location Airport LaGrange-Callaway
Event Location Nearest Airport ID LGC
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 0
Degrees magnetic from airport --
Airport Elevation 693
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation 915 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID LGC
Elevation of weather observation facility 693
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) 29
Wind Direction (degrees magnetic) --
Variable Wind Indicator Variable
Wind Speed (knots) --
Wind Velocity Indicator Light and Variable
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.01
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 29704
NTSB Notification Source FAA Southern ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Mar 14 2012 12:35PM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N405RW
NTSB Number ERA10LA357
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion Ground
Aircraft Manufacturer's Full Name BEECH
Aircraft Model 58
Aircraft Series Identifier TC
Aircraft Serial Number TH325
Certified Max Gross Weight 5400
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jul 20 2009 12:00AM
Airframe hours since last inspection 100
Airframe Hours 3139
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type C91-A
Aircraft Owner Name Vatis H. Gibson Jr.
Aircraft Owner Street Address --
Aircraft Owner City Lanett
Aircraft Owner State AL
Aircraft Owner Country USA
Aircraft Owner Zipcode 36863
Operator is an individual? Yes
Operator Name Michael A. Ballard
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Lanett
Operator State AL
Operator Country USA
Operator Zip code 36863
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code LGC
Departure City LaGrange
Departure State GA
Departure Country USA
Departure Time 915
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code SAV
Destination City Savannah
Destination State GA
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Mar 14 2012 12:35PM
User who most recently changed record kenj
Since inspection or accident Last Inspection
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --