Aircraft Accident/Incident Report

Cross City, Florida 32628
Thursday, January 27, 2011 19:19 EST

NTSB Narrative Summary Released at Completion of Accident

The airplane’s engine lost power during cruise flight at 9,000 feet, and the pilot declared an emergency. Air traffic control (ATC) personnel initially provided the pilot with headings to a nearby airport. However, when the pilot realized that he would not reach the intended airport, he deployed the airplane’s parachute, and the airplane came to rest upright in a field. Postaccident examination of the engine revealed that the camshaft was completely fractured due to fatigue cracks near the flange at the oiling holes. Further examination showed that the fatigue cracks initiated at the edge of the oiling holes and were caused by burrs left when the camshaft was originally manufactured. The burrs folded over during subsequent shot-peening operations, which formed laps at the corners of the holes; the laps acted to concentrate stresses at the edges of the holes and also shielded the underlying material during shot peening. The laps prevented formation of the beneficial compressive stresses that result from shot peening. This allowed subsequent formation of fatigue cracks. The accident camshaft was determined to have been the 19th camshaft of its type manufactured. Because the camshaft was not a serialized part, specific manufacturing records could not be located. However, the quality control inspection procedures that were in place at the time the camshaft was manufactured required an inspection of the oil holes for proper de-burring. A search of FAA database revealed no similar camshaft fracture failure between 1995, and February 2012, excluding the accident event.

NTSB Probable Cause Narrative

A total loss of engine power resulting from the failure of the camshaft due to fatigue cracks. Contributing to the accident was the inadequate quality inspection of the camshaft after initial manufacture.

Event Information

Type of Event Accident
Event Date 1/27/2011
Event Day of the Week Thursday
Time of Event 1919
Event Time Zone Eastern Standard Time
Event City Cross City
Event State FLORIDA
Event Country --
Zipcode of the event site 32628
Event Date Year 2011
Event Date Month 1
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 294727N
Event Location Longitude 0825913W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1853 Eastern Standard Time
Direction of event from weather observation facility (degrees) 213
Weather Observation Facility ID CTY
Elevation of weather observation facility 42
Distance of event from weather observation facility (units?) 11
Time Zone of the weather observation EST
Lighting Conditions Night
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Unknown
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) --
Air Temperature at event time (in degrees celsius) 8
Dew Point at event time (in degress fahrenheit) 3
Wind Direction (degrees magnetic) 220
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 4
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.09
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 29992
NTSB Notification Source FAA Southern C-ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jul 26 2012 4:16PM
User who most recently changed record reej
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N8135B
NTSB Number ERA11LA130
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CIRRUS DESIGN CORP
Aircraft Model SR22
Aircraft Series Identifier --
Aircraft Serial Number 0669
Certified Max Gross Weight 3400
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Aug 11 2010 12:00AM
Airframe hours since last inspection 43
Airframe Hours 1414
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name Deep South Express LLC
Aircraft Owner Street Address P.O. Box 640700
Aircraft Owner City Beverly Hills
Aircraft Owner State FL
Aircraft Owner Country USA
Aircraft Owner Zipcode 34464-0700
Operator is an individual? No
Operator Name Deep South Express LLC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address P.O. Box 640700
Operator City Beverly Hills
Operator State FL
Operator Country USA
Operator Zip code 34464-0700
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code EUF
Departure City Eufaula
Departure State AL
Departure Country USA
Departure Time 1819
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code LEE
Destination City Leesburg
Destination State FL
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record May 24 2012 2:44PM
User who most recently changed record gots
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --