Aircraft Accident/Incident Report

Stetson, Maine 04488
Thursday, February 17, 2011 15:30 EST

NTSB Narrative Summary Released at Completion of Accident

The pilot was in cruise flight at 1,500 feet over a heavily wooded area when the airplane began to vibrate violently before sustaining a total loss of engine power. The pilot made a forced landing and the airplane collided with trees and the ground. The pilot stated that, about 30 flight hours before this accident, the airplane experienced a similar severe vibration in flight. He shut down the engine and made a successful forced landing to a nearby airport. Examination of the airplane revealed that a triangle-shaped aluminum plate on the rear of the propeller hub had cracked. The pilot installed a new propeller hub and the original propeller blades about 7 months before the accident and began flying again without any vibrations. The total hours on the propeller blades are unknown. A postaccident examination at the accident site revealed that both carburetors had separated from the engine assembly and were hanging by their fuel lines and throttle cables. One composite propeller blade was delaminated with a large section missing. The remaining two propeller blades appeared to be intact without comparable or crash-related damage. The carburetor detachment likely caused the final engine failure and this separation was likely a consequence of the severe vibration. Metallurgical examination of the propeller blades identified that separation of a portion of blade No. 1 initiated as a transverse fracture, originating near the trailing edge of the blade. The transverse fracture was progressive in nature, with the crack propagating in some combination of fatigue and/or stress rupture under continually applied loads. Blade No. 2 also exhibited a pattern of parallel transverse cracks on its aft side. Blade No. 3 was also visibly damaged, with significant delamination or disbonding of the woven carbon-fiber composite skin from the forward side of the blade, along with delamination at the trailing edge. Blade No. 3 also exhibited a pattern of parallel transverse cracks on its aft side. This damage was consistent with bending of the tip of the blade forward under air loading.

NTSB Probable Cause Narrative

The in-flight failure of the No. 1 composite propeller blade due to fatigue, which resulted in a violent vibration, loss of engine power, and a subsequent forced landing to unsuitable terrain.

Event Information

Type of Event Accident
Event Date 2/17/2011
Event Day of the Week Thursday
Time of Event 1530
Event Time Zone Eastern Standard Time
Event City Stetson
Event State MAINE
Event Country --
Zipcode of the event site 04488
Event Date Year 2011
Event Date Month 2
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 445113N
Event Location Longitude 0690351W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1553 Eastern Standard Time
Direction of event from weather observation facility (degrees) 180
Weather Observation Facility ID BGR
Elevation of weather observation facility 192
Distance of event from weather observation facility (units?) 11
Time Zone of the weather observation EST
Lighting Conditions Day
Lowest Ceiling Height 2500
Lowest Non-Ceiling Height 1500
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 6
Dew Point at event time (in degress fahrenheit) 2
Wind Direction (degrees magnetic) 310
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 3
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 29483
NTSB Notification Source Maine State Police
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Dec 22 2011 1:37PM
User who most recently changed record gots
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N213
NTSB Number ERA11LA150
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name FLAGLOR TOM
Aircraft Model KOLB AIRCRAFT MK III
Aircraft Series Identifier --
Aircraft Serial Number M3-248
Certified Max Gross Weight 1050
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats 1
Cabin Crew Seats --
Passenger Seats 1
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Conditional
Date of Last Inspection Mar 20 2010 12:00AM
Airframe hours since last inspection 59
Airframe Hours 177
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type C91
Aircraft Owner Name BATCHELDER ELLERY D JR
Aircraft Owner Street Address --
Aircraft Owner City LEVANT
Aircraft Owner State ME
Aircraft Owner Country USA
Aircraft Owner Zipcode 04456-4010
Operator is an individual? No
Operator Name BATCHELDER ELLERY D JR
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City --
Operator State --
Operator Country USA
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code OLD
Departure City Old Town
Departure State ME
Departure Country USA
Departure Time 1330
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code 1BO
Destination City Dexter
Destination State ME
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 23 2012 3:36PM
User who most recently changed record grol
Since inspection or accident --
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --