Chicago O'hare Iap Airport
Aircraft Accident/Incident Report

Chicago, Illinois 60666
Friday, June 3, 2011 6:05 CDT

NTSB Narrative Summary Released at Completion of Accident

The pilots reported that they felt one brake pedal fully release and then reapply during the landing roll. Air traffic control tower personnel saw a puff of smoke and asked the flight crew if a tire had blown on landing. The pilots taxied the airplane to a hold pad for further examination; however, the emergency brake would not hold the airplane stationary. The pilots also received caution messages for the brakes, and hydraulic fluid was observed on the tires and ground. An examination revealed the brake pressure plate and rotor failed. Separated brake parts were also found on the landing runway. Further examination of the incident brake and four other brakes revealed that they all contained varying levels of oxidation development. The brake manufacturer had previously provided the operator with a maintenance procedure which involved using a fingernail or a specified plastic tool to check brakes for oxidation. The operator developed and provided related training to its maintenance personnel based on the manufacturer's procedures. However, interviews with airline and contract maintenance personnel revealed that they were not familiar with the inspection and were not issued the plastic tool. Subsequently, the brake manufacturer and operator provided additional related training to the operator's maintenance personnel, and the operator stocked their maintenance system with the specified tool.

NTSB Probable Cause Narrative

The overheat and failure the brake during landing due to oxidation of the brake rotors, which went undetected by maintenance personnel. Contributing to the accident was maintenance personnel’s lack of familiarity with detailed brake oxidation inspection procedures.

Event Information

Type of Event Incident
Event Date 6/3/2011
Event Day of the Week Friday
Time of Event 605
Event Time Zone Central Daylight Time
Event City Chicago
Event State ILLINOIS
Event Country --
Zipcode of the event site 60666
Event Date Year 2011
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 415853N
Event Location Longitude 0875424W
Event Location Airport Chicago O'Hare IAP
Event Location Nearest Airport ID ORD
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 0
Degrees magnetic from airport --
Airport Elevation 672
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1051 Central Daylight Time
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID ORD
Elevation of weather observation facility 672
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 4900
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 26
Dew Point at event time (in degress fahrenheit) 17
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 13
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.09
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report METAR KORD 031551Z 17013KT 10SM FEW049 SCT250 26/1
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 52
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 30507
NTSB Notification Source FAA-AGL-ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Sep 21 2012 2:39PM
User who most recently changed record bowl
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N607AE
NTSB Number CEN11IA369
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage None
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name EMBRAER
Aircraft Model EMB-145
Aircraft Series Identifier --
Aircraft Serial Number 145064
Certified Max Gross Weight --
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 55
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Jun 2 2011 12:00AM
Airframe hours since last inspection --
Airframe Hours --
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name AMERICAN EAGLE AIRLINES INC
Aircraft Owner Street Address --
Aircraft Owner City FORT WORTH
Aircraft Owner State TX
Aircraft Owner Country USA
Aircraft Owner Zipcode 76155-2605
Operator is an individual? No
Operator Name AMERICAN EAGLE AIRLINES INC
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City FORT WORTH
Operator State TX
Operator Country USA
Operator Zip code 76155-2605
Operator Code SIMA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number SIMA586A
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code CMH
Departure City Columbus
Departure State OH
Departure Country USA
Departure Time 512
Departure Time Zone CDT
Destination Same as Local Flt crash at destination city
Destination Airport Code ORD
Destination City Chicago
Destination State IL
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jul 10 2012 8:57PM
User who most recently changed record male
Since inspection or accident --
Event Location Runway Number and Location 22R
Runway Length 7500
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --