Aircraft Accident/Incident Report

Darby, Montana 59829
Friday, July 22, 2011 12:25 MDT

NTSB Narrative Summary Released at Completion of Accident

The pilot reported that, while in a cruise flight, the engine began to run rough and eventually lost power. The pilot subsequently initiated a forced landing to a gravel road, and the airplane collided with a tree during the landing roll. Postaccident examination of the engine found a 4-inch by 2-inch hole and material loss on the bottom side of the aluminum air intake duct assembly. The circumference of the hole was an irregular shape with both jagged and smooth edges/fracture surfaces. The fractures were consistent with fatigue and were possibly the result of vibration. Internal borescope examination of the cylinders revealed mechanical etching to the No. 4 and No. 6 combustion chambers and associated valve heads. The corresponding spark plugs were removed and mechanical damage was noted. The ground electrodes were bent down onto the insulators and center electrodes. No other mechanical failures were noted with the engine or airframe. It is likely that the missing aluminum duct material was ingested into the cylinders, which resulted in a loss of engine power. Although there was evidence that a weld repair had been performed on the air intake duct near the area of the hole, it could not be determined if it contributed to the hole and loss of material. A review of the airplaneā€™s maintenance records showed no recent modifications or repairs to the engine air intake duct.

NTSB Probable Cause Narrative

The fatigue failure of the aluminum air intake duct, which resulted in material being ingested into the engine cylinders and a subsequent loss of engine power during cruise flight.

Event Information

Type of Event Accident
Event Date 7/22/2011
Event Day of the Week Friday
Time of Event 1225
Event Time Zone Mountain Daylight Time
Event City Darby
Event State MONTANA
Event Country --
Zipcode of the event site 59829
Event Date Year 2011
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 455300N
Event Location Longitude 1141200W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 75
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) 9
Wind Direction (degrees magnetic) 340
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 3
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 30418
NTSB Notification Source FAA ROC Seattle
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Oct 29 2012 3:29PM
User who most recently changed record snyg
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N8427Z
NTSB Number WPR11FA348
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CESSNA
Aircraft Model 210-5(205)
Aircraft Series Identifier --
Aircraft Serial Number 205-0427
Certified Max Gross Weight 3300
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats --
Passenger Seats 4
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jan 1 2011 12:00AM
Airframe hours since last inspection 56
Airframe Hours 7343
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name FINKLE RICHARD G
Aircraft Owner Street Address --
Aircraft Owner City CLAYTON
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 94517-1212
Operator is an individual? No
Operator Name FINKLE RICHARD G
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City CLAYTON
Operator State CA
Operator Country USA
Operator Zip code 94517-1212
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code KSMN
Departure City Salmon
Departure State ID
Departure Country USA
Departure Time 1155
Departure Time Zone MDT
Destination Same as Local Flt --
Destination Airport Code U79
Destination City Chamberlain
Destination State ID
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jul 31 2012 8:45PM
User who most recently changed record stam
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --