Springfield-Beckley Municipal Airport
Aircraft Accident/Incident Report

Springfield, Ohio 45502
Saturday, July 30, 2011 10:45 EDT

NTSB Narrative Summary Released at Completion of Accident

The experimental amateur-built replica airplane was on a test flight with two pilot-rated occupants. Another pilot heard a radio transmission from the accident airplane indicating that they were going to land in a field about 5 miles north of the departure airport. Witnesses reported that the airplane’s engine rpm varied while it was flying at a low altitude. The airplane was then observed in a spiraling descent to the ground. Postaccident examination of the airplane’s left propeller shaft revealed a broken weld, which would have prevented the left propeller from being driven by the engine. Further examination of the joint identified incomplete weld penetration during welding, thus about 25 to 35 percent of the through thickness of the propeller shaft tube was not welded to the propeller shaft end. This incomplete weld penetration occurred in the inner areas of the joint. Visible defects, such as pores and voids, were observed in the welded areas. The part’s engineering drawing specifies complete weld penetration. The on-scene accident examination of the wreckage did not reveal any other preimpact anomalies. Despite the resultant partial loss of thrust, the flight crew should have been able to maintain control of the airplane during the forced landing attempt.

NTSB Probable Cause Narrative

The flight crew’s failure to maintain airplane control following a partial loss of engine thrust during cruise flight. Contributing to the accident was the failed weld as a result of incomplete welding on the left propeller shaft, which led to the partial loss of engine thrust.

Event Information

Type of Event Accident
Event Date 7/30/2011
Event Day of the Week Saturday
Time of Event 1045
Event Time Zone Eastern Daylight Time
Event City Springfield
Event State OHIO
Event Country --
Zipcode of the event site 45502
Event Date Year 2011
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 394902N
Event Location Longitude 0834713W
Event Location Airport Springfield-Beckley Municipal
Event Location Nearest Airport ID SGH
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 3
Degrees magnetic from airport --
Airport Elevation 1051
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1056 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 295
Weather Observation Facility ID SGH
Elevation of weather observation facility 1051
Distance of event from weather observation facility (units?) 3
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 1000
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 5
Air Temperature at event time (in degrees celsius) 26
Dew Point at event time (in degress fahrenheit) 24
Wind Direction (degrees magnetic) 110
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 4
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.14
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report KSGH 301456Z AUTO 11004KT 5SM BR FEW010 26/24 A301
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 2
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 30724
NTSB Notification Source FAA-AGL-ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Oct 30 2012 4:48PM
User who most recently changed record bowl
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N453WB
NTSB Number CEN11FA528
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name WRIGHT B FLYER INC
Aircraft Model WRIGHT B FLYER
Aircraft Series Identifier --
Aircraft Serial Number 002
Certified Max Gross Weight 2650
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours 58
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name WRIGHT B FLYER INC
Aircraft Owner Street Address 10550 SPRINGBORO PIKE
Aircraft Owner City MIAMISBURG
Aircraft Owner State OH
Aircraft Owner Country USA
Aircraft Owner Zipcode 45342-4956
Operator is an individual? No
Operator Name WRIGHT B FLYER INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 10550 SPRINGBORO PIKE
Operator City MIAMISBURG
Operator State OH
Operator Country USA
Operator Zip code 45342-4956
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Flight Test
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code SGH
Departure City Springfield
Departure State OH
Departure Country USA
Departure Time 1008
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code SGH
Destination City Springfield
Destination State OH
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Sep 20 2012 6:09PM
User who most recently changed record male
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --