Chicago O'hare Iap Airport
Aircraft Accident/Incident Report

Chicago, Illinois 60666
Saturday, September 17, 2011 10:45 CDT

NTSB Narrative Summary Released at Completion of Accident

The first officer's (FO) windshield cracked during cruise flight. The crack subsequently progressed into multiple multidirectional cracks that obscured the FO’s view through the window. The flight crew was unable to determine the severity of the cracks and diverted without further incident. A postincident examination of the windshield revealed an area of arcing located along the electrical bus bar at the lower edge of the windshield, near the forward corner. This location coincided with the area in which the power and sensing element wires were routed around the structural glass plies. The area of arcing was surrounded by a cloudy and degraded interlayer, which was consistent with the presence of moisture. A section of the moisture seal was worn and appeared to have been repaired, resulting in moisture ingress. The moisture degraded the interlayer and electrical system resulting in a discontinuity that led to electrical arcing and failure of the heating system causing the windshield cracking. The latest windshield revisions, with part numbers NP-165331-1/-2, are available and include enhancements that reduce the potential for moisture ingress and its subsequent effects on the electrical system.

NTSB Probable Cause Narrative

The infiltration of moisture into the windshield heating layer that induced arcing in the heating system that subsequently cracked the windshield.

Event Information

Type of Event Incident
Event Date 9/17/2011
Event Day of the Week Saturday
Time of Event 1045
Event Time Zone Central Daylight Time
Event City Chicago
Event State ILLINOIS
Event Country --
Zipcode of the event site 60666
Event Date Year 2011
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 430230N
Event Location Longitude 0892101W
Event Location Airport Chicago O'Hare IAP
Event Location Nearest Airport ID ORD
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 92
Degrees magnetic from airport --
Airport Elevation 672
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1051 Central Daylight Time
Direction of event from weather observation facility (degrees) 130
Weather Observation Facility ID ORD
Elevation of weather observation facility 672
Distance of event from weather observation facility (units?) 93
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 4200
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 17
Dew Point at event time (in degress fahrenheit) 6
Wind Direction (degrees magnetic) --
Variable Wind Indicator Variable
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.31
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 140
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 30499
NTSB Notification Source Comm Center
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Sep 21 2012 3:02PM
User who most recently changed record bowl
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number C-FGYL
NTSB Number CEN11IA649
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 129: Foreign
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Airbus Industrie
Aircraft Model A320-211
Aircraft Series Identifier --
Aircraft Serial Number MSN 254
Certified Max Gross Weight 169500
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats 4
Passenger Seats --
Total number of seats on the aircraft 147
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Sep 16 2011 12:00AM
Airframe hours since last inspection --
Airframe Hours 49660
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name GECAS
Aircraft Owner Street Address --
Aircraft Owner City Stamford
Aircraft Owner State CT
Aircraft Owner Country USA
Aircraft Owner Zipcode 06927
Operator is an individual? No
Operator Name AIR CANADA
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Montreal
Operator State --
Operator Country CA
Operator Zip code H4Y 1H4
Operator Code ARNF
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number ARNF245C
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code CYYZ
Departure City Toronto
Departure State --
Departure Country CA
Departure Time 940
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code LAX
Destination City Los Angeles
Destination State CA
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Apr 23 2012 7:39PM
User who most recently changed record male
Since inspection or accident Time of Accident
Event Location Runway Number and Location 14R
Runway Length 9685
Runway Width 200
Sight Seeing flight No
Air Medical Flight No
Medical Flight --