Watertown Municipal Airport
Aircraft Accident/Incident Report

Watertown, Wisconsin 53094
Monday, October 17, 2011 14:00 CDT

NTSB Narrative Summary Released at Completion of Accident

The pilots were about 5 miles from the destination airport when they heard a "loud bang" and engine oil immediately covered the front windshield. The engine continued to produce partial power until the airplane was in the airport traffic pattern, and then it lost total power. Due to a complete lack of forward visibility and another airplane in the runway run-up area, the flight instructor elected to make a forced landing on a roadway bordering the east side of the airport. The airplane struck a car and a pole before coming to a stop. A postaccident examination of the engine revealed that the number 2 connecting rod had separated from the crankshaft. The connecting rod failed about mid-length, with the upper portion remaining attached to the piston. The lower portion of the connecting rod was not recovered. The upper portion of the connecting rod and a recovered section of the rod cap both failed as a result of overstress bending. Neither component appeared discolored, which suggests there was an adequate engine oil supply before the failure. The number 1 and 3 connecting rods remained attached to the crankshaft; the number 4 connecting rod had separated from the crankshaft. The number 1, 3, and 4 connecting rods were discolored, consistent with continued operation with an insufficient supply of engine oil. Deformation of the lower end of the number 4 connecting rod was consistent with secondary mechanical damage; however, the rod appeared otherwise undeformed. A lack of evidence of oil starvation and the preponderance of crankcase damage in the area of the number 2 cylinder suggests that the engine failure was initiated by the separation of the number 2 connecting rod from the crankshaft. Metallurgical examination of the number 2 cylinder assembly and related components did not identify the initiating cause of this connecting rod separation. The total loss of engine power occurred upon separation of the number 4 connecting rod, which was precipitated by the prior loss of engine oil and secondary to the initial failure.

NTSB Probable Cause Narrative

The separation of the number 2 connecting rod from the crankshaft for reasons that could not be determined during postaccident metallurgical examination, which ultimately resulted in a total loss of engine power.

Event Information

Type of Event Accident
Event Date 10/17/2011
Event Day of the Week Monday
Time of Event 1400
Event Time Zone Central Daylight Time
Event City Watertown
Event State WISCONSIN
Event Country --
Zipcode of the event site 53094
Event Date Year 2011
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 431011N
Event Location Longitude 0884323W
Event Location Airport Watertown Municipal
Event Location Nearest Airport ID RYV
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 1
Degrees magnetic from airport --
Airport Elevation 833
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1415 Central Daylight Time
Direction of event from weather observation facility (degrees) 270
Weather Observation Facility ID RYV
Elevation of weather observation facility 833
Distance of event from weather observation facility (units?) 1
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 16
Dew Point at event time (in degress fahrenheit) -4
Wind Direction (degrees magnetic) 260
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 13
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 19
Altimeter Setting at event time (in. Hg) 29.76
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 30498
NTSB Notification Source FAA-AGL ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Aug 22 2012 4:53PM
User who most recently changed record bowl
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N300KR
NTSB Number CEN12FA025
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-28R-200
Aircraft Series Identifier --
Aircraft Serial Number 28R-7635210
Certified Max Gross Weight 2650
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection May 24 2011 12:00AM
Airframe hours since last inspection 81.2
Airframe Hours 7102.4
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name WISCONSIN AVIATION-FOUR LAKES INC
Aircraft Owner Street Address 3606 CORBEN CT
Aircraft Owner City MADISON
Aircraft Owner State WI
Aircraft Owner Country USA
Aircraft Owner Zipcode 53704-2573
Operator is an individual? No
Operator Name WISCONSIN AVIATION-FOUR LAKES INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 3606 CORBEN CT
Operator City MADISON
Operator State WI
Operator Country USA
Operator Zip code 53704-2573
Operator Code --
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code RYV
Departure City Watertown
Departure State WI
Departure Country USA
Departure Time 1300
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code RYV
Destination City Watertown
Destination State WI
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Aug 10 2012 1:07PM
User who most recently changed record sort
Since inspection or accident Time of Accident
Event Location Runway Number and Location 29
Runway Length 4429
Runway Width 75
Sight Seeing flight No
Air Medical Flight No
Medical Flight --