Tweed-New Haven Airport
Aircraft Accident/Incident Report

New Haven, Connecticut 06512
Sunday, September 18, 2011 10:35 EDT

NTSB Narrative Summary Released at Completion of Accident

During the climb after takeoff, as the airplane approached 6,000 feet mean sea level, the crankshaft fractured, and the airplane experienced a total loss of engine power. The forward portion of the crankshaft, with the propeller attached, departed the engine. The pilot declared an emergency and returned to the departure airport where he performed a forced landing on a runway. The airplane sustained minor nose gear damage when it overran the runway. Examination of the crankshaft revealed that it was fractured across the No. 4 main journal. Metallurgical examination revealed cracks that initiated on the bearing surface near an oil transfer tube and propagated in fatigue. At the time of the incident, the engine had been operated for about 910 total hours, about 500 hours of which had occurred since maintenance, which was performed about 2 1/2 years before the incident and included the reinstallation of the Nos. 2 and 4 cylinders. The crankcase adjacent to the fractured portion of the crankshaft showed significant fretting on the mating surfaces, possibly due to incorrect torque applied during the previous cylinder repair; however, the investigation could not determine the relevance of that repair, if any, due to the time that had elapsed since the repair was completed.

NTSB Probable Cause Narrative

The in-flight fatigue failure of the engine’s crankshaft, which resulted in the separation of the forward portion of the crankshaft and the propeller.

Event Information

Type of Event Incident
Event Date 9/18/2011
Event Day of the Week Sunday
Time of Event 1035
Event Time Zone Eastern Daylight Time
Event City New Haven
Event State CONNECTICUT
Event Country --
Zipcode of the event site 06512
Event Date Year 2011
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 411549N
Event Location Longitude 0725320W
Event Location Airport Tweed-New Haven
Event Location Nearest Airport ID HVN
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 12
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1053 Eastern Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID HVN
Elevation of weather observation facility 12
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 18
Dew Point at event time (in degress fahrenheit) 11
Wind Direction (degrees magnetic) 60
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 10
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.42
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 30885
NTSB Notification Source FAA Eastern ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Dec 26 2012 3:23PM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N275BM
NTSB Number ERA11IA521
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name BEECH
Aircraft Model V35
Aircraft Series Identifier --
Aircraft Serial Number D-8196
Certified Max Gross Weight 3400
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Aug 11 2011 12:00AM
Airframe hours since last inspection 14
Airframe Hours 5470
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name David C. Nelson
Aircraft Owner Street Address --
Aircraft Owner City Greenwich
Aircraft Owner State CT
Aircraft Owner Country USA
Aircraft Owner Zipcode 06830
Operator is an individual? No
Operator Name Westchester Flying Club, Inc.
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Purchase
Operator State NY
Operator Country USA
Operator Zip code 10577
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code HVN
Departure City New Haven
Departure State CT
Departure Country USA
Departure Time 1030
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code MMU
Destination City Morristown
Destination State NJ
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 26 2012 3:24PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location 14
Runway Length 3626
Runway Width 100
Sight Seeing flight No
Air Medical Flight No
Medical Flight --