Aircraft Accident/Incident Report

Pensacola, Florida 32504
Friday, March 16, 2012 10:15 CDT

NTSB Narrative Summary Released at Completion of Accident

During the training flight, the single-engine airplane was in cruise flight about 1,000 feet above ground level when the engine stopped operating. The flight instructor assumed control of the airplane and unsuccessfully attempted to restart the engine while descending for an emergency landing. He ditched the airplane into a nearby bay. The airplane sustained substantial damage to the windshield during the accident sequence and was submerged in salt water. Postaccident examination of the engine revealed that the bolt or lockplate, which attaches the crankshaft gear to the aft end of the crankshaft, was missing. Further, the alignment dowel was fractured across about one-third of the cross-sectional area. The bolt and lockplate were likely either not installed or were improperly installed, which would allow the bolt to loosen and become disengaged. Measurements of the dowel, pilot flange, and counterbore recess diameters were all within the manufacturer's specifications; the dowel also met the manufacturer's hardness requirement. Because the components were within manufacturer's specifications, it is likely that the components did not have any preexisting wear or manufacturing issues. Additionally, wear marks on the crankshaft, dowel, and gear were likely caused by the newly installed gear and were consistent with either no installation or improper installation of the bolt or lockplate. Therefore, it is likely that when the wear on the dowel had proceeded through about one-third of the cross-section, the stresses in the dowel became sufficiently high to initiate fatigue cracks at the base of the worn part of the dowel and eventually led to a fatigue fracture. The evidence is consistent with the failure of maintenance personnel to install, or properly install, the bolt and lockplate during the engine’s last overhaul, which resulted in the crankshaft gear becoming separated from the crankshaft and a total loss of engine power. If the engine had failed at a point that would have allowed the pilot to land the airplane on land, the airplane damage is less likely to have been substantial; therefore, contributing to the accident was the lack of suitable terrain.

NTSB Probable Cause Narrative

A total loss of engine power due to the improper installation of the crankshaft gear bolt or lockplate by maintenance personnel. Contributing to the accident was the lack of suitable terrain for a forced landing.

Event Information

Type of Event Accident
Event Date 3/16/2012
Event Day of the Week Friday
Time of Event 1015
Event Time Zone Central Daylight Time
Event City Pensacola
Event State FLORIDA
Event Country --
Zipcode of the event site 32504
Event Date Year 2012
Event Date Month 3
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 302511N
Event Location Longitude 0871135W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 953 Central Daylight Time
Direction of event from weather observation facility (degrees) 331
Weather Observation Facility ID PNS
Elevation of weather observation facility 121
Distance of event from weather observation facility (units?) 3
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 23
Dew Point at event time (in degress fahrenheit) 17
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.26
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 31599
NTSB Notification Source FAA Southern C-ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jul 8 2013 10:23AM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N79509
NTSB Number ERA12LA234
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CESSNA
Aircraft Model 172K
Aircraft Series Identifier --
Aircraft Serial Number 17258140
Certified Max Gross Weight 2450
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Oct 1 2011 12:00AM
Airframe hours since last inspection --
Airframe Hours 5020
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name SKYWARRIOR INC
Aircraft Owner Street Address --
Aircraft Owner City BAY MINETTE
Aircraft Owner State AL
Aircraft Owner Country USA
Aircraft Owner Zipcode 36507-3602
Operator is an individual? No
Operator Name SKYWARRIOR INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City BAY MINETTE
Operator State AL
Operator Country USA
Operator Zip code 36507-3602
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code PNS
Departure City Pensacola
Departure State FL
Departure Country USA
Departure Time 915
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code PNS
Destination City Pensacola
Destination State FL
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jul 8 2013 10:23AM
User who most recently changed record kenj
Since inspection or accident Last Inspection
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --