Aircraft Accident/Incident Report

Gerrardstown, West Virginia 25420
Monday, April 16, 2012 15:00 EDT

NTSB Narrative Summary Released at Completion of Accident

According to the pilot, after about 2 1/2 hours of local flight, while maneuvering at 3,000 feet, the airplane's rotary engine coolant temperature rose. As the pilot turned the airplane back toward the departure airport, the engine seized and would not turn over during an attempted restart. The pilot performed a forced landing in a field, and the airplane nosed over. The pilot, who was also the airplane's builder, subsequently disassembled the engine and found that the stationary gear/bearing was frozen to the eccentric shaft. The pilot also reported that he had recently attempted to fine tune the engine by having the side and intermediate housings undergo lap grinding. The pilot knew the grinding would require wider spacers, which he used, but which may have still been insufficient in width. The insufficient width resulted in bearing oil hole misalignment on the eccentric shaft, which blocked oil from reaching the rotating engine and reduction drive shaft parts.

NTSB Probable Cause Narrative

The pilot/builder's misjudgment of the required spacer width needed after engine housing lap grinding, which resulted in bearing oil hole misalignment and insufficient internal engine lubrication.

Event Information

Type of Event Accident
Event Date 4/16/2012
Event Day of the Week Monday
Time of Event 1500
Event Time Zone Eastern Daylight Time
Event City Gerrardstown
Event State WEST VIRGINIA
Event Country --
Zipcode of the event site 25420
Event Date Year 2012
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 392106N
Event Location Longitude 0780559W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1453 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 60
Weather Observation Facility ID MRB
Elevation of weather observation facility 565
Distance of event from weather observation facility (units?) 5
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 31
Dew Point at event time (in degress fahrenheit) 13
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 11
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 16
Altimeter Setting at event time (in. Hg) 29.94
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 30770
NTSB Notification Source Local Law Enforcement
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Nov 30 2012 2:49PM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N5025G
NTSB Number ERA12LA293
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PRENDERGAST JOHN/VANS
Aircraft Model RV-7A
Aircraft Series Identifier --
Aircraft Serial Number 71591
Certified Max Gross Weight --
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats 1
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Conditional
Date of Last Inspection Apr 19 2011 12:00AM
Airframe hours since last inspection 60
Airframe Hours 290
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name AIRNAV CORP
Aircraft Owner Street Address 3511 SILVERSIDE RD STE 105
Aircraft Owner City WILMINGTON
Aircraft Owner State DE
Aircraft Owner Country USA
Aircraft Owner Zipcode 19810-4902
Operator is an individual? No
Operator Name John Prendergast
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Sterling
Operator State VA
Operator Country USA
Operator Zip code 20165
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code MRB
Departure City Martinsburg
Departure State WV
Departure Country USA
Departure Time 1230
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code MRB
Destination City Martinsburg
Destination State WV
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Nov 30 2012 2:49PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --