Fernando Luis Ribas Dominicci Airport
Aircraft Accident/Incident Report

San Juan, Puerto Rico 00936
Wednesday, July 25, 2012 14:20 AST

NTSB Narrative Summary Released at Completion of Accident

About 4 minutes before the accident, the pilot advised an air traffic controller that an aileron cable had broken but that he was continuing to the airport to land. Security video and eyewitness reports revealed that the airplane was at low altitude and appeared to be maintaining level flight until it banked right, descended, and impacted water near the airport in a right-wing-down attitude. A postaccident examination of the wreckage indicated that all of the airplane’s flight control cables were lubricated except for a fractured section of aileron control direct cable near the doorpost pulley, which was likely not properly lubricated. Most of the cable strands and the doorpost pulley and bearing exhibited severe corrosion near the fracture. When manipulated by hand, the pulley bearing would not rotate due to the corrosion. Analysis of the cable, doorpost pulley, and an exemplar cable from a similar make and model aircraft that had been flown in similar atmospheric conditions (in what is considered a severe corrosion zone) revealed moderate to severe corrosion. It is likely that, during the airplane’s maintenance inspection 6 months before the accident, the mechanic failed to detect the corroded cable due to the difficulty in visually seeing the cable. It is also likely that the doorpost pulley’s failure to rotate resulted in tension on the right aileron control cable, which subsequently caused it to fail due to the severe corrosion. The aircraft manufacturer’s maintenance manual for the airplane gives specific instructions for lubricating and inspecting flight control cables and pulleys every 600 hours or 12 months, whichever comes first, including, in part, examining the cables for corrosion and the pulleys to ensure smooth rotation. After the accident, the manufacturer produced a video emphasizing the importance of properly examining and lubricating the cables.

NTSB Probable Cause Narrative

Maintenance personnel’s improper lubrication of the right direct aileron control cable and failure to detect the severe corrosion of the cable during a maintenance inspection, which resulted in the in-flight failure of the cable, the pilot’s subsequent inability to maintain aircraft control, and the airplane’s impact with terrain.

Event Information

Type of Event Accident
Event Date 7/25/2012
Event Day of the Week Wednesday
Time of Event 1420
Event Time Zone Atlantic Standard Time
Event City San Juan
Event State PUERTO RICO
Event Country --
Zipcode of the event site 00936
Event Date Year 2012
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 182719N
Event Location Longitude 0660617W
Event Location Airport Fernando Luis Ribas Dominicci
Event Location Nearest Airport ID TJIG
Indicates whether the acc/inc occurred off or on an airport --
Distance from airport in statute miles 0
Degrees magnetic from airport --
Airport Elevation 9
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1422 Atlantic Daylight Time
Direction of event from weather observation facility (degrees) 270
Weather Observation Facility ID TJIG
Elevation of weather observation facility 9
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation ADT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 4000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 32
Dew Point at event time (in degress fahrenheit) 24
Wind Direction (degrees magnetic) 110
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 8
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.03
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 1
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 32433
NTSB Notification Source FAA Southern ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Feb 19 2014 3:18PM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N73115
NTSB Number ERA12FA484
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed VFR
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CESSNA
Aircraft Model 172M
Aircraft Series Identifier --
Aircraft Serial Number 17267271
Certified Max Gross Weight --
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours --
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name BACO-FELICIANO FRANCISCO J
Aircraft Owner Street Address --
Aircraft Owner City GUAYNABO
Aircraft Owner State PR
Aircraft Owner Country USA
Aircraft Owner Zipcode 00969-3209
Operator is an individual? Yes
Operator Name BACO-FELICIANO FRANCISCO J
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City GUAYNABO
Operator State PR
Operator Country USA
Operator Zip code 00969-3209
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code TJAB
Departure City Arecibo
Departure State PR
Departure Country USA
Departure Time 1350
Departure Time Zone AST
Destination Same as Local Flt crash at destination city
Destination Airport Code TJIG
Destination City San Juan
Destination State PR
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Feb 19 2014 3:18PM
User who most recently changed record kenj
Since inspection or accident --
Event Location Runway Number and Location 09
Runway Length 5542
Runway Width 100
Sight Seeing flight No
Air Medical Flight No
Medical Flight --