Lehigh Valley International Airport
Aircraft Accident/Incident Report

Allentown, Pennsylvania 18103
Friday, October 12, 2012 18:35 EDT

NTSB Narrative Summary Released at Completion of Accident

During the initial climb, the engine lost partial power, and the flight instructor performed a forced landing into a cornfield. During a subsequent test-run of the engine, the engine would lose all power if only the right magneto was selected. Laboratory examination of the right magneto revealed that seven teeth from its drive gear were fractured and exhibited single-sided bending fatigue, consistent with applied force in one direction over a period of time. At the time of the accident, the engine had accumulated about 2,300 hours since overhaul, which had been completed about 7 years prior. The accident magnetos had not been replaced or serviced since they were installed during engine overhaul. The engine manufacturer recommended overhauling the engine every 2,000 hours or 12 years, which would have included replacing the magnetos with new or overhauled units. Additionally, a service bulletin issued by the magneto manufacturer recommended inspecting the magnetos every 500 hours; however, there was no evidence that an inspection was ever performed during the 2,300-hour life of the failed magneto.

NTSB Probable Cause Narrative

The operator's failure to perform magneto inspections per the manufacturer's recommendations and failure to comply with the engine manufacturer's recommended time interval for engine overhaul, which resulted in defects in the magnetos going undetected and the failure of the right magneto during initial climb.

Event Information

Type of Event Accident
Event Date 10/12/2012
Event Day of the Week Friday
Time of Event 1835
Event Time Zone Eastern Daylight Time
Event City Allentown
Event State PENNSYLVANIA
Event Country --
Zipcode of the event site 18103
Event Date Year 2012
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 403008N
Event Location Longitude 0752626W
Event Location Airport Lehigh Valley International
Event Location Nearest Airport ID ABE
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 1
Degrees magnetic from airport --
Airport Elevation 394
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1851 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 130
Weather Observation Facility ID ABE
Elevation of weather observation facility 394
Distance of event from weather observation facility (units?) 1
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 8
Dew Point at event time (in degress fahrenheit) -3
Wind Direction (degrees magnetic) 330
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 7
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.33
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 31238
NTSB Notification Source FAA Eastern ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jun 4 2013 2:08PM
User who most recently changed record johb
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N15037
NTSB Number ERA13LA025
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-28-140
Aircraft Series Identifier --
Aircraft Serial Number 28-7225560
Certified Max Gross Weight 1942
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats --
Passenger Seats 2
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Aug 22 2012 12:00AM
Airframe hours since last inspection 72
Airframe Hours 8946
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name YIALAMAS CONSTANTINE G
Aircraft Owner Street Address --
Aircraft Owner City NAZARETH
Aircraft Owner State PA
Aircraft Owner Country USA
Aircraft Owner Zipcode 18064
Operator is an individual? No
Operator Name ACE PILOT TRAINING INC
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City ALLENTOWN
Operator State PA
Operator Country USA
Operator Zip code 18109
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code ABE
Departure City Allentown
Departure State PA
Departure Country USA
Departure Time 1835
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code ABE
Destination City Allentown
Destination State PA
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Apr 26 2013 3:27PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location 31
Runway Length 5797
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --