Individually Owned: 150,657
Corporate Owned: 137,281
Lorain County Regional Airport
Aircraft Accident/Incident Report
Elyria, Ohio 44035
Wednesday, October 17, 2012 13:30 EDT
NTSB Narrative Summary Released at Completion of Accident
The flight instructor reported that the airplane’s fixed right main landing gear collapsed during landing. He reported that the landing was “not extraordinarily hard” and that it should have been well within the airplane’s typical performance.
Postincident examination of the composite right main landing gear leg revealed several manufacturing defects, including wrinkled layers and layers that terminated at the surface when they should have been continuous, which reduced the landing gear leg’s strength and its ability to resist longitudinal cracks. As a result of this investigation, the airplane manufacturer conducted an audit of the subcontractor that manufactured the landing gear legs. The audit revealed that, before the incident, the landing gear manufacturer had become aware of quality issues related to the mold closing process of the landing gear legs during manufacture and had implemented steps to reduce the recurrence of these issues. Based on the available evidence, the manufacturing defects in the composite main landing gear leg likely reduced the leg’s load-carrying capacity and resulted in its eventual failure.
NTSB Probable Cause Narrative
The manufacturing defects in the main landing gear leg, which resulted in its eventual failure.
Event Information
| Type of Event | Incident |
| Event Date | 10/17/2012 |
| Event Day of the Week | Wednesday |
| Time of Event | 1330 |
| Event Time Zone | Eastern Daylight Time |
| Event City | Elyria |
| Event State | OHIO |
| Event Country | -- |
| Zipcode of the event site | 44035 |
| Event Date Year | 2012 |
| Event Date Month | 10 |
| MidAir Collision Indicator | No |
| On Ground Collision occurred ? | No |
| Event Location Latitude | 412039N |
| Event Location Longitude | 0821040W |
| Event Location Airport | Lorain County Regional Airport |
| Event Location Nearest Airport ID | LPR |
| Indicates whether the acc/inc occurred off or on an airport | On Airport |
| Distance from airport in statute miles | 0 |
| Degrees magnetic from airport | -- |
| Airport Elevation | 793 |
| Weather Briefing Completeness | -- |
| Investigator's weather source | Weather Observation Facility |
| Time of the weather observation | 1353 Eastern Daylight Time |
| Direction of event from weather observation facility (degrees) | 0 |
| Weather Observation Facility ID | LPR |
| Elevation of weather observation facility | 793 |
| Distance of event from weather observation facility (units?) | 0 |
| Time Zone of the weather observation | EDT |
| Lighting Conditions | Day |
| Lowest Ceiling Height | 9000 |
| Lowest Non-Ceiling Height | -- |
| Sky/Lowest/Cloud Conditions | -- |
| Sky Condition for Lowest Ceiling | Overcast |
| Visibility Runway Visual Range (Feet) | -- |
| Visibility Runway Visual Value (Statute Miles) | -- |
| Visibility (Statute Miles) | 8 |
| Air Temperature at event time (in degrees celsius) | 18 |
| Dew Point at event time (in degress fahrenheit) | 8 |
| Wind Direction (degrees magnetic) | 190 |
| Variable Wind Indicator | Wind direction could be determined |
| Wind Speed (knots) | 9 |
| Wind Velocity Indicator | -- |
| Wind Gust Indicator | Not Gusting |
| Wind Gust (knots) | -- |
| Altimeter Setting at event time (in. Hg) | 29.77 |
| Density Altitude (feet) | -- |
| Intensity of Precipitation | -- |
| METAR weather report | ################################################## |
| Event Highest Injury | None |
| On Ground, Fatal Injuries | -- |
| On Ground, Minor Injuries | -- |
| On Ground, Serious Injuries | -- |
| Injury Total Fatal | -- |
| Injury Total Minor | -- |
| Injury Total None | 2 |
| Injury Total Serious | -- |
| Injury Total All | -- |
| Investigating Agency | NTSB |
| NTSB Docket Number (internal use) | 33345 |
| NTSB Notification Source | FAA |
| NTSB Notification Date | -- |
| NTSB Notification Time | -- |
| Fiche Number and/or location -used to find docket information | -- |
| Date of most recent change to record | Sep 26 2014 10:56AM |
| User who most recently changed record | brajo |
| Basic weather conditions | Visual Meteorological Cond |
| FAA District Office | -- |
Aircraft Involved |
|
|---|---|
Aircraft #1 |
|
| Aircraft Registration Number | N21ZA |
| NTSB Number | CEN13IA024 |
| Missing Aircraft Indicator | -- |
| Federal Aviation Reg. Part | Part 91: General Aviation |
| Type of Flight Plan filed | None |
| Flight plan Was Activated? | -- |
| Damage | Minor |
| Aircraft Fire | None |
| Aircraft Explosion | None |
| Aircraft Manufacturer's Full Name | FLIGHT DESIGN |
| Aircraft Model | CTLS |
| Aircraft Series Identifier | -- |
| Aircraft Serial Number | F-10-09-04 |
| Certified Max Gross Weight | 1320 |
| Aircraft Category | Airplane |
| Aircraft Registration Class | -- |
| Aircraft is a homebuilt? | No |
| Flight Crew Seats | -- |
| Cabin Crew Seats | -- |
| Passenger Seats | -- |
| Total number of seats on the aircraft | 2 |
| Number of Engines | 1 |
| Fixed gear or retractable gear | Fixed |
| Aircraft, Type of Last Inspection | Unknown |
| Date of Last Inspection | -- |
| Airframe hours since last inspection | -- |
| Airframe Hours | -- |
| ELT Installed | Yes |
| ELT Activated | Unknown |
| ELT Aided Location of Event Site | Unknown |
| ELT Type | -- |
| Aircraft Owner Name | RAS Aviation LLC |
| Aircraft Owner Street Address | -- |
| Aircraft Owner City | Elria |
| Aircraft Owner State | OH |
| Aircraft Owner Country | USA |
| Aircraft Owner Zipcode | 44035 |
| Operator is an individual? | No |
| Operator Name | Zone Aviation |
| Operator Same as Owner? | No |
| Operator Is Doing Business As | -- |
| Operator Address Same as Owner? | Yes |
| Operator Street Address | -- |
| Operator City | Elria |
| Operator State | OH |
| Operator Country | USA |
| Operator Zip code | 44035 |
| Operator Code | -- |
| Owner has at least one certificate | None |
| Other Operator of large aircraft? | -- |
| Certified for Part 133 or 137 Operation | -- |
| Operator Certificate Number | -- |
| Indicates whether an air carrier operation was scheduled or not | -- |
| Indicates Domestic or International Flight | -- |
| Operator carrying Pax/Cargo/Mail | -- |
| Type of Flying (Per_Bus / Primary) | Instructional |
| Second Pilot on Board | Yes |
| Departure Point Same as Event | Yes |
| Departure Airport Code | LPR |
| Departure City | Elyria |
| Departure State | OH |
| Departure Country | USA |
| Departure Time | -- |
| Departure Time Zone | EDT |
| Destination Same as Local Flt | dest & departure same, accident can occur anywhere |
| Destination Airport Code | LPR |
| Destination City | Elyria |
| Destination State | OH |
| Destination Country | USA |
| Specific Phase of Flight | -- |
| Report sent to ICAO? | -- |
| Evacuation occurred | -- |
| Date of most recent change to record | Sep 26 2014 10:56AM |
| User who most recently changed record | brajo |
| Since inspection or accident | -- |
| Event Location Runway Number and Location | 25 |
| Runway Length | 5002 |
| Runway Width | 100 |
| Sight Seeing flight | No |
| Air Medical Flight | No |
| Medical Flight | -- |