Boyne City Municipal Airport
Aircraft Accident/Incident Report

Boyne City, Michigan 49712
Wednesday, October 31, 2012 9:30 EDT

NTSB Narrative Summary Released at Completion of Accident

The pilot stated that, during landing, the nosewheel steering was not engaged and that, after the airplane touched down, it made an uncommanded left turn. The pilot used landing gear braking and reverse thrust to control the airplane, but it still continued to veer left and then off the runway. The airplane struck the airport perimeter fence and a tree and came to rest. Postaccident examinations and tests of the nosewheel steering system and its associated components revealed that the steering actuator did move uncommanded at varying rates and directions when electrical power was off and hydraulics were engaged to the nosewheel steering system. Further, this occurred as a result of the select/bypass valve's failure to seal properly when in an unpowered state due to incorrect shimming within the select/bypass valve, which allowed hydraulic fluid to enter the servo valve when the system was off. The available hydraulic pressure was then ported to move the steering actuator relative to the position of the servo valve spool. Examinations also confirmed that, when the servo valve was electrically powered off, the spool could slightly free-float, and the unpowered spool position could be biased in the direction of the last commanded travel from when the system was last engaged. Examination of the rest of the airplane revealed no other mechanical malfunctions or failures that would have precluded normal operation. The nose landing gear assembly was overhauled 7 days before the accident. However, the postaccident examinations revealed that the overhaul was not conducted in accordance with the manufacturer's component maintenance manual and did not meet the requirements of Service Bulletin 80-0249, which was required by Airworthiness Directive (AD ) 2009-21-08 rev 1, even though the maintenance records indicated that the AD was completed and signed off by the operator for the accident airplane.

NTSB Probable Cause Narrative

The select/bypass valve's failure to seal correctly because of improper shimming, which resulted in an uncommanded and uncontrollable left turn during landing. Contributing to the accident was the overhaul facility's improper overhaul of the steering manifold.

Event Information

Type of Event Accident
Event Date 10/31/2012
Event Day of the Week Wednesday
Time of Event 930
Event Time Zone Eastern Daylight Time
Event City Boyne City
Event State MICHIGAN
Event Country --
Zipcode of the event site 49712
Event Date Year 2012
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 451232N
Event Location Longitude 0845924W
Event Location Airport Boyne City Municipal Airport
Event Location Nearest Airport ID N98
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 0
Degrees magnetic from airport --
Airport Elevation 660
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation 905 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 300
Weather Observation Facility ID KCVX
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) 13
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 1600
Lowest Non-Ceiling Height 1600
Sky/Lowest/Cloud Conditions Thin Overcast
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 5
Dew Point at event time (in degress fahrenheit) 2
Wind Direction (degrees magnetic) 360
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 16
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 25
Altimeter Setting at event time (in. Hg) 29.68
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report Wx at CVX AWOS - 1255Z wind 360 at 16 kts gusting
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 32937
NTSB Notification Source FAA - Eastern Michigan FSDO
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jul 29 2014 6:07PM
User who most recently changed record linj-i
Basic weather conditions Instrument Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N401WS
NTSB Number CEN13FA038
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIAGGIO
Aircraft Model P180
Aircraft Series Identifier Avanti
Aircraft Serial Number 1057
Certified Max Gross Weight 12100
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 11
Number of Engines 2
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Oct 10 2012 12:00AM
Airframe hours since last inspection 2
Airframe Hours 3002
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name ANN ARBOR AVIATION PARTNERS, LLC
Aircraft Owner Street Address --
Aircraft Owner City ANN ARBOR
Aircraft Owner State MI
Aircraft Owner Country USA
Aircraft Owner Zipcode 48105
Operator is an individual? No
Operator Name Flagship Private Air, LLC
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Belleville
Operator State MI
Operator Country USA
Operator Zip code 48111
Operator Code 2FPA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Positioning
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code KYIP
Departure City Detroit
Departure State MI
Departure Country USA
Departure Time 822
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code N98
Destination City Boyne City
Destination State MI
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jul 29 2014 11:56AM
User who most recently changed record linj-i
Since inspection or accident Time of Accident
Event Location Runway Number and Location 27
Runway Length 4001
Runway Width 75
Sight Seeing flight No
Air Medical Flight No
Medical Flight --