De Kalb Taylor Municipal Airpo Airport
Aircraft Accident/Incident Report

Dekalb, Illinois 60115
Tuesady, December 11, 2012 15:45 CST

NTSB Narrative Summary Released at Completion of Accident

The experimental amateur-built airplane experienced a total loss of engine power during a phase one test flight. The pilot performed a forced landing on a field where airplane nosed-over due to the rough condition of the field that precluded a normal landing rollout. Before the phase 1 test flight, the pilot had returned the engine to the kit manufacturer for repair due to leaking engine coolant. Postaccident examination of the engine revealed catastrophic damage; the engine head bolt had been tighten above the engine manufacturer’s torque values, which indicated that the kit manufacturer used excessive torque on the head bolts in an attempt to repair coolant leakage through the engine head. The postaccident examination showed that the engine was assembled with cast and not forged pistons, which should be used in high performance applications. The bending and thread damage on the intact connecting rod bolt for the forward right cylinder and the mating thread damage in the connecting rod were consistent with the bolt backing out until it sheared the remaining threads. Another bolt that backed out of position was also present on the connecting rod in the middle right position. Measurements of cylinder wall carbon lines showed a variance in size, which may have been due to hydraulic lock related bending of the connecting rods.

NTSB Probable Cause Narrative

The improper engine overhaul by the airplane kit manufacturer, which resulted in a catastrophic engine failure.

Event Information

Type of Event Accident
Event Date 12/11/2012
Event Day of the Week Tuesday
Time of Event 1545
Event Time Zone Central Standard Time
Event City Dekalb
Event State ILLINOIS
Event Country --
Zipcode of the event site 60115
Event Date Year 2012
Event Date Month 12
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 415602N
Event Location Longitude 0884220E
Event Location Airport De Kalb Taylor Municipal Airpo
Event Location Nearest Airport ID DKB
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 2
Degrees magnetic from airport 180
Airport Elevation 914
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1535 Central Standard Time
Direction of event from weather observation facility (degrees) 360
Weather Observation Facility ID DKB
Elevation of weather observation facility 914
Distance of event from weather observation facility (units?) 1
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) -3
Dew Point at event time (in degress fahrenheit) -5
Wind Direction (degrees magnetic) 190
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 3
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.99
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 33130
NTSB Notification Source DPA FSDO
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Sep 5 2014 5:49PM
User who most recently changed record galm
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N512JA
NTSB Number CEN13LA103
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name AUMAN JL
Aircraft Model T-51
Aircraft Series Identifier --
Aircraft Serial Number 39
Certified Max Gross Weight 1650
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Conditional
Date of Last Inspection Nov 28 2012 12:00AM
Airframe hours since last inspection --
Airframe Hours 5
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name Pilot
Aircraft Owner Street Address --
Aircraft Owner City Sycamore
Aircraft Owner State IL
Aircraft Owner Country USA
Aircraft Owner Zipcode --
Operator is an individual? No
Operator Name Pilot
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Sycamore
Operator State IL
Operator Country USA
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Flight Test
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code DKB
Departure City Dekalb
Departure State IL
Departure Country USA
Departure Time 1545
Departure Time Zone CST
Destination Same as Local Flt crash at destination city
Destination Airport Code DKB
Destination City Dekalb
Destination State IL
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Sep 4 2014 5:41PM
User who most recently changed record galm
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --