N/A Airport
Aircraft Accident/Incident Report

Lock Haven, Pennsylvania 17745
Sunday, December 23, 2012 13:30 EST

NTSB Narrative Summary Released at Completion of Accident

The pilot said the airplane was in cruise flight at 7,500 feet when the engine began to “surge” and then, shortly thereafter, stopped producing power. He selected a forced landing area in a clearing, but the airplane entered trees before reaching the clearing and came to rest upright in flat, heavily wooded terrain. Examination of the engine at the scene revealed that it could not be rotated by hand, and metal particles were contained in the oil filter and the finger strainer. Disassembly of the engine at the manufacturer’s facility revealed the oil sump contained debris associated with the No. 3 connecting rod, piston, and attachment hardware. The connecting rod had fractured at the crankshaft and punctured the crankcase. The fractured end of the rod was exposed in the hole and examination revealed evidence of oil starvation at the No. 3 connecting rod journals, which resulted in the rod’s separation from the crankshaft. Metallurgical examination of No. 3 bearing fragments and intact bearings harvested from the engine revealed material and construction discrepancies between the aftermarket manufacturer’s parts drawings and the bearings themselves. The connecting rods used in the accident engine were not approved for installation by the engine manufacturer; however, the bearings used with the connecting rods were properly matched to the rods installed. Because the connecting rods and, therefore, the connecting rod bearings, were not the correct parts for the engine, it is probable that the bearings failed from improper part selection and, therefore, possibly improper material selection.

NTSB Probable Cause Narrative

The reinstallation of improper connecting rods at engine overhaul, which resulted in abnormal wear of the connecting rod bearings; while the bearings did not meet the manufacturer’s specifications, the use of the unapproved connecting rods more likely caused the bearing wear.

Event Information

Type of Event Accident
Event Date 12/23/2012
Event Day of the Week Sunday
Time of Event 1330
Event Time Zone Eastern Standard Time
Event City Lock Haven
Event State PENNSYLVANIA
Event Country --
Zipcode of the event site 17745
Event Date Year 2012
Event Date Month 12
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 413000N
Event Location Longitude 0773435W
Event Location Airport N/A
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1354 Eastern Standard Time
Direction of event from weather observation facility (degrees) 135
Weather Observation Facility ID IPT
Elevation of weather observation facility 528
Distance of event from weather observation facility (units?) 25
Time Zone of the weather observation EST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 4
Dew Point at event time (in degress fahrenheit) -8
Wind Direction (degrees magnetic) 270
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 7
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.85
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 33129
NTSB Notification Source FAA Eastern ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Aug 12 2014 3:56PM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2074T
NTSB Number ERA13LA097
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed VFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-28R-200
Aircraft Series Identifier --
Aircraft Serial Number 28R-7135018
Certified Max Gross Weight 2650
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats --
Passenger Seats 2
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jul 16 2012 12:00AM
Airframe hours since last inspection --
Airframe Hours 3314
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name AERO TOO INC
Aircraft Owner Street Address --
Aircraft Owner City NEWARK
Aircraft Owner State DE
Aircraft Owner Country USA
Aircraft Owner Zipcode 19711-2526
Operator is an individual? No
Operator Name AERO TOO INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City NEWARK
Operator State DE
Operator Country USA
Operator Zip code 19711-2526
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code UCP
Departure City New Castle
Departure State PA
Departure Country USA
Departure Time 1310
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code 20N
Destination City Kingston
Destination State NY
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Aug 12 2014 3:56PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --