Aircraft Accident/Incident Report

Dade City, Florida 33525
Saturday, April 27, 2013 18:00 EDT

NTSB Narrative Summary Released at Completion of Accident

During the accident flight, the exhaust gas temperature on the No. 3 cylinder began as the coldest and then transitioned to the hottest. Subsequently, the cylinder head temperature on the No. 3 cylinder also transitioned to the hottest. According to the pilot, the engine then began to run roughly, and he adjusted the throttle and mixture positions to gain control of the malfunctioning engine. During emergency communications with air traffic control, the engine lost all power, and the pilot conducted an emergency landing to a field. Examination of the engine revealed that the No. 3 cylinder exhaust valve rocker arm stud had backed out of the cylinder, which prevented the exhaust valve from opening properly. Specifically, the loose rocker arm stud prevented the pushrod from depressing the exhaust valve far enough in to release exhaust from the cylinder, which damaged the intake valve pushrod and caused a complete loss of engine power. The No. 3 cylinder had been replaced about 14 months before the accident and had accumulated 480.9 hours since installation. It is likely that the rocker arm and nut assembly became loose over time; the initial torque value could not be determined.

NTSB Probable Cause Narrative

The in-flight loosening of the No. 3 cylinder exhaust valve rocker arm stud, which resulted in a complete loss of engine power.

Event Information

Type of Event Accident
Event Date 4/27/2013
Event Day of the Week Saturday
Time of Event 1800
Event Time Zone Eastern Daylight Time
Event City Dade City
Event State FLORIDA
Event Country --
Zipcode of the event site 33525
Event Date Year 2013
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 232006N
Event Location Longitude 0821002W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1755 Eastern Standard Time
Direction of event from weather observation facility (degrees) 150
Weather Observation Facility ID ZPH
Elevation of weather observation facility 90
Distance of event from weather observation facility (units?) 7
Time Zone of the weather observation EST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 5000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 26
Dew Point at event time (in degress fahrenheit) 15
Wind Direction (degrees magnetic) 90
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.12
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report 27/04/2013 21:55-> METAR KZPH 272155Z AUTO 09005K
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 3
Injury Total None --
Injury Total Serious --
Injury Total All 3
Investigating Agency NTSB
NTSB Docket Number (internal use) 31927
NTSB Notification Source FAA Southern C-ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Aug 13 2013 8:24AM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N5944J
NTSB Number ERA13FA217
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CESSNA
Aircraft Model 172N
Aircraft Series Identifier --
Aircraft Serial Number 17273846
Certified Max Gross Weight 2300
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats --
Passenger Seats 2
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Mar 14 2013 12:00AM
Airframe hours since last inspection 50
Airframe Hours 2748
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site Yes
ELT Type Unknown
Aircraft Owner Name PLANE FUN INC TR TRUSTEE
Aircraft Owner Street Address --
Aircraft Owner City SNELLVILLE
Aircraft Owner State GA
Aircraft Owner Country USA
Aircraft Owner Zipcode 30078-2403
Operator is an individual? Yes
Operator Name Thomas Nellinger
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Stuttgart
Operator State --
Operator Country GE
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code BKV
Departure City Hernando County
Departure State FL
Departure Country USA
Departure Time 1746
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code FPR
Destination City Fort Pierce
Destination State FL
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Aug 13 2013 8:25AM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --