N/A Airport
Aircraft Accident/Incident Report

Mackinaw City, Michigan 49701
Friday, August 30, 2013 20:15 CDT

NTSB Narrative Summary Released at Completion of Accident

The pilot reported that the motor-glider was on a long, straight-in visual approach to land when he heard a very loud “bang” in the front of the motor-glider followed by a severe vibration. The pilot shut down the engine and made a forced landing to a field. A postaccident examination of the aircraft revealed that the flexible disk on the front of the driveshaft had disconnected. Only one of the three bolts that connected the disk to the driveshaft remained partially installed. No evidence of Loctite or torque paint was found on the bolt. The bolt’s threads were rusted, and the bolt’s head was digging into the gearbox housing. The second bolt was sheared off, and the third bolt was missing. A review of maintenance records revealed that the motor-glider’s most recent annual inspection was completed about 1 month before the accident. According to the manufacturer’s maintenance manual, a mechanic was required to check the tightness of the bolt connections of the flexible disk on the front side of the drive shaft. It is likely that the mechanic improperly inspected the bolts that connected the flexible joint to the front side of the driveshaft during the last annual inspection, which resulted in the ultimate failure of these components. The maintenance records also revealed that, during the last annual inspection, Federal Aviation Administration Airworthiness Directive (AD) 2006-19-08, which required inspection for deformations and cracks in the exhaust pipes and the replacement of any damaged exhaust pipes found, had not been properly complied with when a weld repair was made to the No. 1 exhaust pipe. The mechanic’s failure to not properly comply with the AD and the operator’s failure to ensure that the AD was complied with were not causal to the accident; however, because the AD was not complied with, the motor-glider was not considered airworthy.

NTSB Probable Cause Narrative

The mechanic’s failure to inspect the tightness of the bolts that connected the flexible disk to the driveshaft, which resulted in the failure of these components.

Event Information

Type of Event Accident
Event Date 8/30/2013
Event Day of the Week Friday
Time of Event 2015
Event Time Zone Central Daylight Time
Event City Mackinaw City
Event State MICHIGAN
Event Country --
Zipcode of the event site 49701
Event Date Year 2013
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 454604N
Event Location Longitude 0844405W
Event Location Airport N/A
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport --
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Dusk
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Thin Broken
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 20
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 5
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 10
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 32957
NTSB Notification Source FAA ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jul 30 2014 3:13PM
User who most recently changed record yeal
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N389BD
NTSB Number CEN13LA524
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name STEMME GMBH & CO
Aircraft Model S10-VT
Aircraft Series Identifier --
Aircraft Serial Number 11-066
Certified Max Gross Weight --
Aircraft Category Glider
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jul 20 2013 12:00AM
Airframe hours since last inspection --
Airframe Hours 600
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name 512 HORSES INC
Aircraft Owner Street Address --
Aircraft Owner City WINNETKA
Aircraft Owner State IL
Aircraft Owner Country USA
Aircraft Owner Zipcode 60093-2228
Operator is an individual? No
Operator Name 512 HORSES INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City WINNETKA
Operator State IL
Operator Country USA
Operator Zip code 60093-2228
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code UGN
Departure City Waukegan
Departure State IL
Departure Country USA
Departure Time 1500
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code 5Y1
Destination City Hessel
Destination State MI
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jul 30 2014 3:14PM
User who most recently changed record yeal
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --